On Trussed Girders

A curious case of small changes

Several years ago when conserving an important university building I came across some interesting timber floor structures, which I quickly recognised as ‘trussed girders’. I had seen depictions in many conservation text books, one of which is shown below, and was familiar with the form.....or so I thought. It wasn’t until I studied some actual examples that I realised that something wasn’t quite right. 

You can see in the image above that trussed girders are formed from two timber beams, each of which had a groove cut into one side. Into that groove was inserted wrought iron, plate or sometimes hard wood, which was clamped to the timbers with large bolts aligned vertically. The two timbers were also joined by horizontal bolts, which passed through their cross section.

The problem was I couldn’t decipher how such a beam would work, even after reading accounts of how they were supposed to work. Most of the accounts agreed that designers at the time thought they were improving the capacity of the original timber beams, but modern understanding had demonstrated that their only effect was to instil  an upward pre-camber, which helped to control deflection.

My initial reaction had been that the beam was, from an analytical perspective, upside down. If it were inverted I could see that the timber at the top would be in compression and the iron plate at the bottom would be in tension. There wasn’t a particularly good mechanism for transferring tension into the iron plate, but I figured the large bolts at either end would be capable of something. This would be a sort of composite timber and iron truss, which would at least be a nod to the name ‘trussed girder’.

The trouble was the beam wasn’t upside down and inverting the logic really doesn’t work. The iron plates would need to behave as compression struts, which would tend to push outwards and the timber would need to behave in tension. There was literally no observable evidence for how tension would be generated in the timber. Not only that this would invert everything we know about how Victorian engineers thought about timber trusses. Timber was always in compression and the tension joints were always reinforced with wrought iron.

I also thought about what the conservation books had said. I could certainly agree that the arrangement didn’t appear to convey any additional strength, but I also could not work out by what mechanism the arrangement would apply an upward camber.

The only form of adjustment that I could see was the potential for tightening the nuts on the vertical bolts, but I could not imagine how this action would lead to an upward camber.

The answer to my conundrum was only discovered when I consulted a Victorian carpentry manual. The image below is what I found. 

This was interesting for two reasons. Firstly, there were in fact two examples of my inverted logic, but in both cases an iron shoe is visible at the end of each beam, which is clearly capable of transferring thrust into the tension rods, which project through and below the timber beams.

Secondly, the various other examples of the trussed girder all had an iron plate on the soffit of the timber which formed a tie and complete the internal truss. This is also clearly shown in the details at the bottom of the picture.

The most interesting example was the one third from top, again for two reasons. Firstly, the iron struts are torpedo shaped. This has been done because the designer new full well that thin plates placed in compression will buckle at the centre. He has elected a torpedo shape to specifically place material in the middle of the cross-section so that the tendency to buckle is more ably resisted. 

Secondly, there appears to be a pair of joints in the bottom tie member; one either side of the vertical bolts. If these joints were used to tighten the tie, causing it to shorten, this would pull the ends of the struts together and would unquestionably cause the center of the beam to rise i.e. there was a perfectly rational explanation for how camber could be imparted.

Satisfied that I had solved the puzzle of the ‘trussed girder’ my mind turned to why it had been a puzzle in the first place. Did the authors of those conservation books not know what they were doing? Possibly, but I am not entirely sure that is the whole story.

Maybe, just like me, the authors were familiar with the form, because they had also seen it in prior text books, but hadn’t had reason to stop and think about it more deeply. If so this would be a lesson for all aspiring engineers that even textbooks are not always right.

There is however a more intriguing possibility, perhaps the authors had in fact worked on various historic examples that lacked a bottom tension chord. After all this is what I had found; I would not otherwise have started on this journey.

In this case maybe the authors simply concluded the concept was flawed and moved on, after all some of the illustrations reproduced in text books do look quite old. Maybe, because the authors hadn’t seen a tied variant, they figured the original designers simply hadn’t worked it out right.

My suspicion is that trussed girders were rather well understood by the originators of the concept, however structural design was not codified at this time and people often learned by copying. It is entirely possible the someone had tried to copy an original trussed girder based on arrangements they had witnessed. Perhaps they had misremembered what they had seen or had not appreciated the purpose of the tie. Others may then have seen the amended design and copied it too. Before long it is not hard to conceive of illustrations being draw showing the faulty design.

The lesson would therefore be, when borrowing a design concept be sure that you have properly understood it.